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BIS certification for Open Ended Slugging Wrenches (Spanners) IS 4508: 2024

BIS certification for Open Ended Slugging Wrenches (Spanners) IS 4508: 2024

ISI Mark Certification Product Image

Open Ended Slugging Wrenches (Spanners) are heavy‑duty hand tools widely used in industrial, construction, and maintenance applications. These wrenches have been especially designed to tighten or loosen the nuts. To achieve sturdiness and strength, it needs durable metal alloy or carbon steel materials.

The Bureau of Indian Standards has prescribed requirements under IS 4508:2024 to ensure the quality and performance of Spanners. These requirements ensure that all production materials maintain high quality while achieving hard material characteristics and precise dimension standards. Companies that comply with the Indian Standard are authorized to use the ISI mark on their slug wrenches. The certification system helps users to trust the efficient and safe operation of the wrenches which they will use.

What is IS 4508: 2024?

This is the Indian Standard for Open-Ended Slugging Wrenches, which outlines the standard requirements for hardness, workmanship, dimensions and material. This standard is set by the BIS (Bureau of Indian Standards) to ensure that product quality and safety are met, and the spanners are :

  • Tested for dimensional accuracy and tolerances.
  • Designed to withstand heavy hammering and impact forces.
  • Verified for hardness and mechanical strength.
  • Manufactured with machining, proper forging and finishing processes.

Eligibility for Industrial Slugging Wrenches BIS License

BIS authorisation under IS 4508: 2024 is required for businesses involved in manufacturing, importing, or supplying open-end slugging wrenches in India. Applicable to:

  • Manufacturers (India) - Must get BIS approval if the wrenches are covered under QCO.
  • Foreign Manufacturers - Need certification to export slug wrench to India.
  • Importers/Brand Owners - Must ensure that the products are BIS certified before selling.
  • Sellers/Distributors - Should only sell certified Open Jaw Spen Jaw Slugging Wrench.

Testing and Inspection Requirements

To ensure consistent quality of industrial hand tools, the Bureau of Indian Standards has defined strict requirements for open-ended slugging spanners under IS 4508:2024. BIS certification ensures that manufacturers maintain standardized production practices and that users receive reliable, durable, and performance-tested tools suitable for heavy-duty applications. The BIS testing parameters and quality checks for Slugging Wrenches are listed below:

Test Group What is TestedPurpose
Dimensional & Geometrical Tests Overall dimensions, nominal size (19 mm to 230 mm), tolerances, jaw geometryEnsures accurate sizing and proper fit as per IS 4508:2024 requirements
Mechanical Strength & Hardness Tests Hardness (Vickers/Rockwell), impact resistance, load-bearing capacity Ensures the wrench can withstand heavy hammering and high torque applications
Manufacturing Process ChecksForging process, machining quality, heat treatment, finishing processEnsures controlled manufacturing for consistent quality and performance
Workmanship & Surface Finish Surface smoothness, burrs, cracks, sharp edges, finishing quality Ensures safe handling and defect-free finish of the product

BIS Approval Process for Open-Ended Slugging Spanners

The BIS Authorisation process ensures that the slugging wrenches meet the required standards for proper and efficient operation. This process is set by the Bureau of Indian Standards (BIS) and includes the following steps:

  1. Online Registration: Manufacturers register on the BIS Manak portal by submitting company, factory, and product details. Foreign manufacturers must appoint an Authorized Indian Representative (AIR).
  2. Testing at BIS-Approved Laboratory: Product samples are evaluated in BIS-recognized laboratories to check compliance with prescribed installation and performance requirements, including joint integrity and physical properties.
  3. Application Submission: The application is submitted along with test reports, technical documents, and factory details. In the case of foreign manufacturers, they must also submit AIR-related documents.
  4. Factory Inspection : BIS authorities conduct on-site inspections of the manufacturing units to verify the production process, safety measures, and quality control system.
  5. Grant of BIS License: Once all requirements are satisfactorily met, BIS grants the certification license under Scheme-I.
  6. Use of ISI Mark: Once the license is granted, the manufacturer can use the ISI mark on the product with a CM/L number, confirming that the product meets BIS standards.

IS 4508: 2024 Approval Documents list

Document Category Documents Required
Basic DetailsGST Certificate, Email ID & Contact Number, Factory & Office Address, Rent Agreement / Lease Deed (if applicable),Partnership Deed (if applicable for partnership firms)
Manufacturing Details List of Machinery, Process Flow Chart, Factory Layout Plan
Raw Material Details List of Raw Materials, Supplier Details, Raw Material Invoices, Raw Material Test Certificates
Testing & Quality Control List of Testing Equipment, Calibration Certificates, QC/Lab In-charge Appointment Letter & Qualification
Production DetailsAnnual Installed Capacity, Last Year Production Value
Product & Packaging DetailsQuantity per Package, Nature of Packing, Product Printing / Marking Details
Management DetailsTop Management Details, BIS Communication Contact Person
Brand & Certification Documents Trademark / Brand Certificate, Consent Letter from BIS Recognized Laboratory
Additional Documents Weekly Off Details, Hygiene Document (if applicable), Relaxation Letter (if applicable), Any Other Relevant Document
Foreign Manufacturer Requirement Appointment of Authorized Indian Representative (AIR) for BIS coordination and compliance in India

Foreign manufacturers must additionally appoint an Authorized Indian Representative (AIR) to coordinate with the Bureau of Indian Standards (BIS) and manage compliance requirements in India.

Marking Requirements & License Validity

Marking Requirements

When a manufacturer obtains BIS Approval, the ISI Mark for Plastic Water Supply Pipes must be clearly and permanently marked on its packaging or on the product. In addition to the ISI Mark, essential details such as the licence number (CM/L), manufacturer’s identification, etc. This ensures the product meets all quality and safety standards. More details are mentioned below:

RequirementDetails
ISI MarkIndicates that the product is BIS certified and conforms to standards
Standard NumberIS 4508: 2024
CML NumberCertification Marks License (CML) number issued by BIS
Manufacturer DetailsName of manufacturer or registered trademark
Batch / Date

Batch number, heat number, or manufacturing date for traceability

Note: Marking is typically applied using durable stamping, tagging, or permanent printing to ensure clear identification during handling, storage, and transportation, as per BIS marking requirements.

BIS License Duration for open-ended hammering spanner

particularsDetails
Initial ValidityTypically 1 to 2 years, depending on BIS approval conditions
RenewalMust be renewed before expiry by submitting the application along with the prescribed fee and updated documents
SurveillaneIncludes periodic factory inspections and market sample testing conducted by BIS
ComplianceContinuous following to standard and applicable Quality Control Orders (QCOs) is mandatory
RiskNon-compliance or failed sample testing may lead to suspension or cancellation of the BIS license

Open slug spanner bis license fees structure

The cost of BIS Approval for Polyethylene Pipe includes charges for application, inspection, license, testing, and marking. These fees are paid to BIS as per Scheme I guidelines.

Charge TypeIndian ManufacturersForeign Manufacturers
Application FeeINR 1,000USD 15
Audit ChargesINR 7,000USD 3,200 – 5,900
License FeeINR 1,000USD 15
Marking FeeAs applicableAs applicable
Testing ChargesAs applicableAs applicable
EVTL India Consultancy FeeAs per actualAs per actual

Note:

  • Application fee for foreign manufacturers is payable via SWIFT (SAARC countries may pay in INR with applicable GST).
  • Audit charges for foreign manufacturers vary based on country/location.
  • Marking fee depends on the product category and production volume (MSME benefits may apply).
  • Testing charges are paid directly to BIS-approved laboratories.
  • Consultancy fees depend on product type and factory location.

Conclusion

As per IS 4508:2024, the Bureau of Indian Standards has outlined the minimum requirements for Open-Ended Slugging Wrenches/Spanners. This certificate assures that the tools are of constant quality during the production process. Moreover, the tools are fit for industrial use and safe when used correctly.

BIS certification is mandatory for companies manufacturing Slugging Wrenches to sell their products in India. It also helps in improving brand value in the Indian market. EVTL India supports manufacturers throughout the BIS certification process. It assists in documentation, application submission, testing coordination, and end-to-end compliance management.