BIS Certification for Polyester Enameled Round Copper Wire IS 13730 (Part 3)

Polyester Enameled Round Copper Wire fare found in large applications of electrical and electronic industry, like motors, transformers, generators, relays, and coils. Its superior electrical isolation, thermal stability and mechanical soundness are the reasons why it is a crucial element of industrial and residential electrical systems. 

BIS certification of IS 13730 (Part 3) guarantees that the registered Polyester Enameled Round Copper Wire are in accordance with the standards of electrical performance, insulation quality, heat resistance, and safety. This certification levels the confidence of the manufacturers, OEMs and end users that the wire is safe, durable and reliable to use over the long term. 

What is BIS Certification?

Polyester Enameled Round Copper Wire is certified under IS 13730 (Part 3) of the BIS certification which gives the ISI Mark, indicating that the material is compliant with the requirements of quality and safety criteria as laid out by the Bureau of Indian Standards. These standards guarantee a uniformity in production and a trustworthy performance of electricity.

This certification includes frequent factory inspection and sample testing, and constant quality monitoring. To the manufacturers and importers, BIS certification is a requirement in order to manufacture, import, and sell Polyester Enameled Round Copper Wire as per the Indian market. 

Why is ISI Certification significant for manufacturers?

The significance of ISI certification of Polyester Enameled Round Copper Wire is:     

  1. Quality Assurance : Meets Indian Standards of insulation thickness, thermal class, dielectric strength, and conductor quality, which makes the performance of the product consistent and reliable..
  2. Regulatory Compliance : This is mandatory in the manufacture, importation, and sale of copper winding wires in India so that regulations and standards of the country are observed.
  3. Electrical Safety : Eliminates the potential risk of short circuits, over heating and insulation failures and thus improves the safety of operations and the life of equipment.
  4. Market Acceptance : Critical to government tender eligibility, PSU procurement and acceptance by industrial and institutional purchasers.
  5. Brand Reliability : Enhances the credibility of the manufacturer and boosts customer confidence through showing dedication to quality, safety and compliance.

Key requirements of IS 13730 (Part 3)

The technical and quality requirements set out in IS 13730 (Part 3) include: 

  • Purity and dimensional tolerance of conductor material.
  • Polyester type and quality of enamel insulation.
  • Heat shock and thermal durability.
  • Breakdown voltage of dielectrics.
  • Sticking, elasticity and wear resistance.
  • Requirement in packing, marking and labeling.
  • Sampling techniques and analyses.

The adherence to the IS 13730 (Part 3) provides uniformity of the performance, safety and durability of Polyester Enameled Round Copper Wire in electrical usage.

Essential Documents required for BIS registration

The following documents are necessary for Domestic Manufacturers:

  1. List of raw material
  2. Layout plan of the factory premises
  3. List of testing equipment as per the Indian standard
  4. Quality Control (QC) Personnel Details (Education degree and Aadhaar card)
  5. GST
  6. Authorized Person Aadhar & Pan Card
  7. MSME
  8. Electricity Bill
  9. Email Address & Permanent Contact Number
  10. Office Address
  11. Factory Address
  12. Copy of Partnership Deed / MOA (for Private Limited Co.)
  13. Premises document / Rent Agreement
  14. List of Manufacturing Machinery  

The following documents are necessary for Foreign Manufacturers:

  1. Checklist for Application
  2. Copy of Swift Remittance
  3. Duly Filled Application Form
  4. Copy of Business License
  5. List of Machinery
  6. List of Raw Material
  7. Test certificate of Raw Material
  8. List of Testing Equipment
  9. Calibration certificate of Test Equipment
  10. Process Flowchart
  11. Layout Plan
  12. Location Plan (Route Map)
  13. Details of Technical Personnel
  14. Qualification of QC
  15. Copy of Certification of Product and/ System
  16. Factory Test Report  
  17. Agreement with AIR
  18. Aadhar Card of AIR
  19. AIR Nomination Form
  20. Educational Degree of AIR
  21. Undertakings
  22. Scope of License

Steps to obtain BIS License

There are two key procedures to get your BIS license: Simplified and Normal.

Simplified Procedure

The steps involved in the simplified procedure are:

  1. Document Collection : All the necessary KYC and technical documents are collected in order to start the BIS application without problems.
  2. BIS Portal Registration : The license application is processed by the manufacturer being registered on the official portal of BIS.
  3. Pre-Testing of Samples : Before submission, product samples are tested in a BIS authorized laboratory.
  4. In-House Lab Requirement : Depending on the product, an internal laboratory facility might be necessary according to the BIS requirements.
  5. BIS Review & Clarifications : BIS examines the submissions of documents and test reports and may request clarification.
  6. BIS Audit at Factory : The audit of the product samples carried out by the BIS inspectors is done at the factory. 
  7. Timely Audit Completion : The audit, inspection and sample collection are conducted within 17 days of the application submission along with the EVTL India engineer.
  8. EVTL India Engineer- Factory Inspection : The BIS auditor and an engineer at EVTL India undertake a proper inspection at the factory.
  9. Independent Collection of Samples : The BIS auditor draws samples to be tested by the post-audit.
  10. Sample Testing at BIS Lab : BIS sealed samples are sent to BIS laboratories, and the BIS department pays the price of testing.
  11. Grant of BIS License : Upon satisfactory document inspection, testing and audit, ISI license is issued. 

Normal Procedure

The steps involved in the normal procedure are:

  1. Submit Documents : Firstly, it is required to submit all the KYC and technical documentation to start the BIS application.
  2.  Plan In-House Laboratory and Technical Proposal : Prepare an internal lab in case necessary and prepare all technical documentation.
  3. Ready Factory Test Report (FTR) : Carry out in-house tests and document the FTR to demonstrate that the product is to the standards.
  4. Submit Application & Fees : Includes your BIS application and the amount of fees necessary by the government.
  5. BIS Audit : An audit of documents and processes at a BIS takes place within 3 weeks.
  6. EVTL India Engineer Factory Inspection : BIS auditor inspects the factory with an EVTL India engineer to make sure that everything is in order. 
  7. Sample Collection & Sealing : The BIS auditor picks samples randomly, puts them into a sealed sample and forward the sample to a BIS authorized lab to be tested.
  8. License Approval : After the lab tests of the sample are passed-on, BIS issues the ISI license, and your product is certified and market-ready. 

BIS Licensing Approval Timeline 

According to IS 13730 (Part 3), a BIS License for Polyester Enameled Round Copper Wire is expected to take: 

For Simplified Procedure (Indian manufacturers)

Average 40-45 days

For Normal procedure  

  • For Indian Manufacturers : 50-60 days
  • For International Manufacturers : Approximately 180 days  

Why do manufacturers rely on EVTL India?

Manufacturers choose EVTL India as the reliable BIS Consultant for Polyester Enameled Round Copper Wire, as it provides end-to-end support of compliance. EVTL India helps in the preparation of documentation, the management of the BIS portal, the interaction with BIS-approved laboratories, and the assistance in the inspection of the factory.

Their relatively cheap services, which are regulation compliant, assist Indian and international manufacturers to obtain BIS certification in an efficient and timely manner. 

Conclusion

Polyester Enameled Round Copper Wire is required to be BIS certified under IS 13730 (Part 3) in order to be legally sold in India. The certification guarantees the product safety, electrical reliability, and national standards.

Under the professional advice of EVTL India, manufacturers have a chance to simplify the process of certification according to BIS, ensure a high level of product quality, and have easy access to the Indian electrical and industrial market. 

Frequently Asked Questions (FAQs)

1. Is BIS Certification mandatory for Polyester Enameled Round Copper Wire in India?

Yes, IS 13730 (Part 3) mandates BIS certification for manufacturing, importing, and selling the product in India. 

2. Who can apply for BIS Certification under IS 13730 (Part 3)?

Both Indian manufacturers and foreign manufacturers through an Authorized Indian Representative (AIR).

3. What tests are required as per IS 13730 (Part 3)?

Tests include conductor resistance, insulation thickness, dielectric strength, heat shock, flexibility, adhesion, and abrasion resistance. 

4. Can foreign manufacturers obtain ISI Certification?

Yes, through a duly appointed Authorized Indian Representative (AIR). 

5. Is ISI marking mandatory after BIS Certification?

Yes, ISI marking must be displayed on all certified Polyester Enameled Round Copper Wire products.