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Introduction

The Ministry of Commerce and Industry, through the Department for Promotion of Industry and Internal Trade (DPIIT), has issued the Electrical Accessories (Quality Control) Order, 2023, which mandates that Residual Current Operated Circuit Breakers with Integral Overcurrent Protection (RCVOs) be BIS certified according to Indian Standard IS 12640 (Part 2). This regulation, effective from January 1, 2024, ensures that only high-quality and safe RCVOs are available in the market. Manufacturers must obtain BIS certification before selling these devices in India, and the ISI mark guarantees that the products meet stringent safety and performance standards.

Why is BIS Certification Necessary for RCVOs?

BIS certification for RCVOs is crucial because it ensures that the devices comply with stringent safety and quality requirements. These circuit breakers must function effectively in protecting electrical systems from both earth faults and overcurrent conditions. IS 12640 (Part 2) specifies the standards that must be met to prevent hazards such as electric shocks, fires, and electrical damage. Certification guarantees that the products are reliable, durable, and safe for use, making them essential for maintaining safety in electrical installations. Non-compliance with this standard could result in serious safety risks, and is punishable under the Bureau of Indian Standards Act, 2016.

Overview of Indian Standard IS 12640 (Part 2)

IS 12640 (Part 2) outlines the specifications for Residual Current and Overcurrent Operated (RCVO) devices, designed to provide dual protection against both earth faults and overcurrent situations. The standard ensures that RCVOs meet critical requirements, including earth fault protection, where the RCCB component detects any leakage of current to earth, preventing electric shocks and reducing the risk of fire. Additionally, overcurrent protection is provided by the circuit breaker part of the RCVO, which safeguards the electrical system from damage caused by excessive current. The standard also emphasizes operational reliability, ensuring that RCVOs perform effectively under a wide range of environmental conditions, maintaining consistent safety and functionality. Furthermore, the devices must exhibit the required sensitivity to detect faults quickly and interrupt the circuit to avoid hazards. By meeting these stringent requirements, RCVOs ensure comprehensive protection and contribute to the safety and reliability of both residential and commercial electrical systems.

Process for BIS Certification

The BIS certification process for RCVOs follows several key steps to ensure the product's compliance with IS 12640 (Part 2). The general process is outlined as follows:

1. Application Submission: Manufacturers submit an application form along with the necessary documentation to BIS.
2. Documentation Review: BIS reviews the application and supporting documents to ensure completeness and compliance.
3. Factory Inspection: BIS officials conduct an on-site inspection of the manufacturing facility to assess the production processes and quality control systems.
4. Sample Testing: Product samples are tested in BIS-approved laboratories to verify compliance with IS 12640 (Part 2).
5. Certification Grant: Once all tests are successfully passed, BIS grants certification and allows the manufacturer to use the ISI mark on their products.

Documents Required for BIS Certification

To apply for BIS certification for RCVOs, manufacturers need to submit the following documents:

• Application form
• Manufacturing process details
• Quality control plan
• Test reports from BIS-approved laboratories
• Factory layout and equipment details
• Business registration proof
• Product specifications and technical data
• Declaration of conformity to IS 12640 (Part 2)

These documents are critical to demonstrate that the product meets all the safety and quality requirements outlined in the standard.

BIS Documents For Domenstic and Foreign Manufacturer Check

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Conclusion

BIS certification for Residual Current Operated Circuit Breakers with Integral Overcurrent Protection (RCVOs) according to IS 12640 (Part 2) is essential to ensure the safety and reliability of electrical installations. These circuit breakers provide dual protection against both earth faults and overcurrent conditions, significantly reducing the risk of electrical hazards. Compliance with the Electrical Accessories (Quality Control) Order, 2023, ensures that only certified, high-quality products are available in the market, offering protection to consumers and boosting confidence in electrical safety devices. EVTL India can guide manufacturers through the certification process, ensuring a smooth and successful application for BIS certification, helping to navigate the complexities of documentation, testing, and compliance.